Showing posts with label Lost Wax. Show all posts
Showing posts with label Lost Wax. Show all posts

Saturday, September 04, 2010

The Grenadier.....Finished




Here's the first finished casting of The Grenadier. The sculpture is based on a photograph I took of a Lance Corporal Turchich during Operation Steel Curtain in November of 2005. The piece was created using a technique called ecorche. I built a wire armature, added the bones and then the muscles with plasticine clay to create a flayed man. The flayed man was then wrapped in a skin of plaster of paris cloth. The resulting naked figure was then fully fleshed out and geared up using sculptor's wax. Once this was all complete and the figure married to a small vinyette depicting a blasted concrete pillar, the foundry cast a series of molds. These molds were then used to produce a series of hollow waxes. Each wax was then re-tooled by me to bring back or add details. Finally, the waxes were prepped for and underwent the "lost wax" bronze casting process. And, viola, you have the first version of this, my third attempt at sculpture.
The figure is shown with a pomegranate in his right hand and his helmet in his left. Across his chest an M-16 rifle with an M204 grenade launcher hangs on a three point sling. On his back hangs an AT-4 rocket. At the grenadier's feet lies a branch blasted off a pomegranate tree and scattered leaves, and spent rifle and grenade casings.
The word for grenade originated from the word for pomegranate. The gardens in Iraq and Afghanistan are always filled with them.

Thursday, October 01, 2009

Finished......Sort Of

The Grenadier
An actual Marine grenadier in combat during Operation Steel Curtain, Ubaydi, Iraq-2005

Well, the Grenadier is finished.....sort of. The next step in the creative process is to take what I've just completed to a foundry to be cast in bronze. This piece will be cast using the lost wax technique. The next step in this process is for a foundry to make a series of molds. These molds will then be used to cast hollow wax versions of what you see in the top picture. The wax facsimiles will then be coated, both inside and out, with silica. Once fully prepped with the silica the wax will be melted out as the ceramic is baked, hence the term lost wax. The final mold is then filled with molten bronze and allowed to cool. Once cooled the work is then hit with everything from large hammers to small delicate drills to dislodge the ceramic. In the final steps the bronze will be buffed, sandblasted, treated to an acid bath to create the surface patina, and given a final coat of bowling alley wax.




In future posts I'll show you the lost wax process as it unfolds.

Wednesday, September 09, 2009

Almost There







I'm down to the last few additions to this sculpture. For all intents and purposes this piece, titled "The Grenadier", is finished. Originally it was going to be simply a Marine rifleman. But last week, thinking about my own battlefield experiences, I decided to put a pomegranate in the figures' right hand. During Operation Steel Curtain, while standing in a bombed out garden, I tried my first pomegranate. A heavily damaged pomegranate tree had a few ripe fruits clinging to its leaveless branches, and I decided to give one a try. It was delicious; despite the seeds you need to navigate around. But what does adding a pomegranate have to do with changing the piece?

What you're looking at here is the grenadier standing next to a heavily damaged pillar. The ground is scattered with chunks of concrete, spent shell casings, leaves and a branch with a solitary pomegranate still attached. The Marine has an M16A4 with a M203 grenade launcher attached. Why change the figure to a grenadier at the last minute? Simple. It turns out that the origin of the word grenade is the French word for pomegranate. The Spanish word for pomegranate, granado, is another word for grenade.



Friday, August 28, 2009

Getting There







Here's a progress update on my most recent sculpture. Alot of time has been devoted over the past couple weeks to my approaching retirement from the Marines. Between jumping through the variety of administrative and medical hoops related to leaving active duty I've devoted time to fabricating this pieces weapon, a M16A4 and the three-point sling attached to it.
Please go over to Sergeant Kris Battles' blog Sketchpad Warrior and check out his latest field work from Afghanistan and the studio pieces he's working on. Great stuff!

Monday, August 03, 2009

Work in Progress











Here's images of a sculpture I'm currently focused on. It stands about 23 inches high and shows a Marine rifleman with his helmet off. The piece will hopefully be more than that once completed with the addition of a rifle, an AT4 strung across his back and a shot up concrete pillar. This piece is loosely based on a series of photos I took of a LCpl Turchich leaning against a pillar catching his breath between assualts in Husaybah, Iraq during Operation Steel Curtain.
If you live in the Norfolk/Virginia Beach/Williamsburg region of Virginia please check out a show at the Peninsula Fine Arts Center featuring combat art (including myself and Sergeant Kris Battles) from the Civil War to the present called In the Line of Duty.

Thursday, March 12, 2009

Finished Lost Wax Bronze



Final piece with coat of wax
Application of acid to darken the bronze
Heating up sandblasted sculpture in preparation for patina application
All put together and ready to be sandblasted
Getting ready to weld on the bandolier of ammunition
Welding the machine gun on to the main sculpture
Bringing back lost details
Chipping ceramic mold material from all the nooks and crannies
Breaking the mold

A sculpture that I've been working on for quite a long time was finally cast and finished this week. It depicts a Marine machine gunner shouldering a M240G at the moment he's stepping off for another assault. The primary job of this Marine is to establish a base of fire for his platoon by laying down a steady stream of suppressive 7.62 cal. rounds. Each fire team of 4 Marines has a light weight SAW (squad automatic weapon) that fires the lighter 5.56 cal. bullet. The 240 Gulf gunner provides a bigger punch and a longer range. It's also a far heavier weapon's system for the Marine to hump day in and day out. This piece stands 24" high and weighs about 50 lbs.